Storage Racking Installation

E-Commerce Warehouse & Logistics in Johor, Malaysia

YTS storage racking team was appointed to design and install a high-efficiency racking system for an e-commerce fulfilment and packing warehouse. With the rapid growth of online shopping, the client required a storage solution that could handle fast-moving consumer products, improve picking speed, and maintain a safe and organized workflow.

Scope of Work - Smart Warehousing Installation and Setup in Johor, Malaysia

Site Analysis & Storage Layout Planning

Studied product mix (lightweight to medium-heavy consumer goods).
Designed pallet racking to optimize both vertical and horizontal storage space.
Allocated dedicated areas for goods receiving, packing, and dispatching.

Pallet Racking Installation

Installed selective pallet racking and shelving suitable for carton picking.
Integrated with mezzanine platforms for additional storage tiers.
Designed wide storage aisles to support warehouse trolley and forklift movement.

Racking Setup & Configuration

Storage goods labelling and barcode-ready rack identification.
Height-adjustable beams to accommodate seasonal product variation.
Configured racking zones for high-turnover SKUs closer to packing areas.

Quality Control (QC) & Safety Checks

Load tests for carton flow and pallet capacity.
Verified rack stability and anchoring.
Safety racking signage and rack protectors installed.

Handover & Training

Conducted walkthrough with warehouse supervisors.
Shared safety and rack maintenance guidelines.
Trained staff on proper loading, picking, and weight distribution.

Key Considerations During Pallet Racking Installation

Speed & Efficiency
– Designed storage racks to reduce travel time between picking and packing zones.
Scalability
– Storage system allows for future expansion as e-commerce volume grows.
Safety Concerns
– Reinforced pallet racks to withstand frequent loading and unloading.
Product Mix Flexibility
– Adjustable storage racks for small parcels, bulky items, and seasonal stock.

Key Considerations During Pallet Racking Installation

Speed & Efficiency
– Designed storage racks to reduce travel time between picking and packing zones.
Scalability
– Storage system allows for future expansion as e-commerce volume grows.
Safety Concerns
– Reinforced pallet racks to withstand frequent loading and unloading.
Product Mix Flexibility
– Adjustable storage racks for small parcels, bulky items, and seasonal stock.

Results

Increased storage capacity by 40% within the same warehouse footprint.
Improved picking efficiency, reducing order processing time by 25%.
Enhanced organization leading to faster dispatch and reduced error rates.