• Subang, Shah Alam & Johor
  • HQ Subang, Shah Alam
  • Johor Bahru

Heavy-Duty Racking Installation

Car Assembly Factory in Tanjung Malim, Perak Malaysia

YTS Storage team was proudly engaged to design, install, and commission heavy-duty racking systems tailored for a prestigious car assembly factory in Tanjung Malim, Perak, Malaysia.

Objectives:
To provide a safe, durable, and efficient storage solution that could support high-capacity automotive components, car parts, and accessories while ensuring smooth operations and well operations on the car production floor.

Scope of Planning, Storage Racking Installation, Setup & Adjustable Work

  1. Site Assessment & Storage Planning
  • Conducted site measurement and layout planning including the height, depth and width of the storage racking system.
  • Identified load requirements for automotive parts and components.
  • Coordinated with factory engineers to minimize disruption to production.
  1. Storage Racking Installation
  • Safety guards and floor protection installed.
  • Heavy-duty uprights, beams, and supports assembled on-site.
  • Anchoring and alignment checked according to engineering specifications.
  1. Setup Racking System & Adjustment
  • Load tests performed to confirm racking stability.
  • Beam levels adjusted for optimized storage, retrieval of goods and the workflow.
  • Labels of racking and safety signage installed.
  1. Quality Control (QC) & Safety Checks
  • Load-bearing capacity verified.
  • Bolts, anchors, and connections inspected.
  • Compliance with factory safety standards ensured.
  1. Handover to Client
  • Walkthrough inspection with the factory’s person-in-charge.
  • Provided documentation: storage rack specifications, safety guidelines, and maintenance checklist.
  • Training session conducted for staff on safe usage.

Key Considerations During Storage Racking Installation

  1. Safety First
    – Ensure PPE for all installers and secure work zone.
  2. Load Compliance
    – Verify all of the storage racks meet weight capacity of auto parts.
  3. Precision Alignment
    – Correct levelling prevents long-term structural stress.
  4. Quality Assurance
    – Every bolt and anchor checked before QC sign-off.
  5. Client Training
    – Proper racking usage and routine checks explained to ensure longevity.

Results

  • Racks successfully installed with zero downtime to production.
  • Enhanced workplace safety and organization.